双工位低压铸造机


产品详情








特点/CHARACTERISTIC




1. 在密封的熔炉中,金属液体在干燥的压缩空气作用下,使金属液沿着升液管自下而上地经浇道,流入型腔,冷却成型,具有低湍流度和完全受控的注入铸造过程。


2. 低压铸造机适用于卫浴附件、龙头、水表和阀门等黄铜铸造。


3. 为了满足客户的需求,KOK可提供单工位、双工位,一个或三个升液管配置的西门子控制编程的全系列设备。

 

 

 

1. In low pressure casting process molten metal is filled directly from the holding or casting furnace into the dies and sand mould from below, with low turbulence and an absolutely controlled filled casting process.


2. Low pressure die casting machines for brass for the casting of sanitary fittings, faucets, water meter or valve bodies.


3. To fulfill the different capacity requirements, a full range of machines with one or two manipulators and one, two or three riser tubes can be supplied. We deliver the machines with freely programmable siemens control.





优势/ADVANTAGES





Ⅰ. 提高生产效率,提高产品品质


1. 一模多出;

2. 降低铜合金的烧损率;

3. 充型时气体、杂物的卷入少;

4. 一人操作,节省铸造成本;

5. 不受操作者熟练程度的影响;

6. 低压铸造机生产的产品更适用于机器人打磨系统。


Ⅱ. 人机界面


1. 人体工学设计的工作台;

2. 改善铸造环境,减少烟尘、高温和意外危险。


Ⅲ. 高质量高精度铸件;


1.自动铸造;

2.采用从下往上的浇注方式,可以有效防止充型过程中二次氧化造成铸件夹渣问题。




Ⅰ. Cost-efficient production


          1. Multiple cavity dies
          2. Reduced melting loss
          3. Increased yield (less circulating material)
          4. One-man operation
          5. Cost savings in subsequent stages of manufacture

          6. For robotic grinding low pressure die casting is a must


Ⅱ. Humanization of the workstation


          1.Ergonomic design of the workstation

          2.Minimizing of smoke, heat, noise and danger of accidents


Ⅲ. High quality castings and high-precision repeatability


          1. Automated casting

          2. Oxide inclusions in the casting are prevented by feeding metal from inside the melt through the riser           tube







LPDC5540S-2

龙门式双工位低压铸造机

Two Manipulators Low Pressure Die Casting Machine





全自动机器,两个机械手安装在同心旋转装置上、一个熔炉,为铸件提供高质量、高效率的生产。

         1)  班次产能:平均700/8小时;

         2)  本机具有完整低压压铸过程的自动化操作,换模时间短且运用灵活,非常适合于大批量的铸件生产;

         3)  特点:

                A.  2个机械手独立操作,参数可独立编辑,可同时工作或者一个换模的同时另一个进行正常生产;

                B.  手动放置砂芯;

                C.  最大模具尺寸:600 x400x240 mm

                D.  快速换模;

                E.   简单的电炉控制系统;

                F.   石墨槽冷却模具;

                G.   不同的铸件有独立的卸料方式;

                H.   最大融化率700Kg/小时,相当于一个人同时操作两台机器;

                I.    采用伺服电机驱动,高精度,性能稳定,效率高。



Fully automatic machine with two manipulators mounted on a rotary turning device and one furnace for the cost-effective production of high-quality casting products.

         1)  Capacity per shift (8 hours):       approx. 760 castings

         2Fully automation of the low-pressure die-casting process, short mold change time and flexible                          application, which is very suitable for mass casting production;

         3)  Specifications

                A.   2 manipulators on a rotary device, operated independently. Operating Parameters can be                               edited independently. Two manipulators either work at the same time; or one set changes the                          die, or the other set is under maintenance.

                B.  Manually setting of the cores

                C.  Max die dimensions: 600 x400x240 mm

                D.  Quick die change flanges

                E.   Simple furnace control electrics

                F.   Die cooling and coating in a blackwash bath

                G.  Different die castings are equipped with separated feeders, graphite baths and manipulators.

                H.  Large furnace melting rate, capacity is up to 700kg/h, for the operation with 2 manipulators                            working together.

                I.   Drive by servo motor, with high precise, stable and efficiency performance.






技术参数

TECHNICAL PARAMETERS





Code

BASIC EQUIPMENT

Items

Parameters

1

基本参数

Equipment Size: L*W*H  尺寸

 7000*6000*3960mm

2

Total Weight    总重量

18T

3

Total power     总功率

180KW

4

Voltage         电压

380V

5

Casting die模具

Max. Die Dimensions    模具最大尺寸

600*400*240mm

6

Max. Die Thickness      模具最大厚度

2*120mm

7

Max. Die Opening stroke 最大开模行程

370mm

8

Max. Die Weight        最大模具重量

180KG

9

Max. force of die closing 最大合模力

1500KG

10

Max. force of ejector    最大脱模力

500KG

11

Max. die ejector stroke   最大脱模行程

45mm

12

Furnace   炉子

Melting rate           炉子熔率化

700KG/H

13

Capacity容量

2800KG

14

Inductors感应圈

2*80KW

15

Hydraulic液压

Power  电机功率

7.5KW

16

Rated pressure         额定工作压力

8Mpa

17

Hydraulic fluid temperature  液压油温

52

18

Cooling system    冷却水

Water PH

7-8.5

19

Pressure 压力

3-5bar

20

Temp. 水温

20±2

21

Flow  流量

300L/Min   600L/Min

22

Air pressure  气压

Compressed air pressure驱动压力

0.5-0.6Mpa

23

Compressed air consumption用气量

15? /H

24

Gas煤气

Pressure 压力

 0.5 bar

25

Flow流量

0.225 m3 / h




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